OBTAIN A GAIN OF MORE THAN 20% IN THE PRODUCTION OF EACH MATTRESS

See how you can get the same results at the end of a work shift

Quality

QUALITY

Quilting up to 100mm

Quality

ECONOMY

Zero waste between tops panel

Quality

PRODUCTION

Production up to 30 tops panel/h

Quality

PRODUCTIVITY

20% effective gain in closing each mattress

Quality

Industry 4.0

Integrated in the current industrial revolution, IUSYS 421a interacts full time with the operator, allowing him to receive information in real time, anticipate actions and increase his productive capacity.

Quality & Performance

The IUSYS 421a is designed to be the machine that best combines quality and performance in the quilting industry. With the efficient performance provided by two JUKI sewing heads, the IUSYS 421a sews at up to 3500 RPM, achieving 30 quilted and sewn tops panel per hour. This machine is equipped with unique features capable of making your production not only more efficient, but also more consistent and effective.

Optimize every second of your production

The IUSYS 421a is a compact machine, even compared to vertical quilting machines, which combines two essential activities, cutting and transportation, eliminating not only the need for an additional operator, but also allowing the tops panel to be easily placed on the mattress and closed more quickly.

Flawless quilting

To get rid of pleats, the IUSYS 421a is equipped with a presser foot exclusively dedicated to achieving an excellent end result, with quilts free of pleats and deformations. This feature gives high quality and excellence to your final product.

Additional information

IUSYS 421a is a compact machine even when compared to vertical quilting machines.

IUSYS 421a is a compact machine even when compared to vertical quilting machines.

IUSYS 421a is a compact machine even when compared to vertical quilting machines.

Information IUSYS 421a

Single- or double-headed continuous quilting machine

Production

Useful work area | Length = X | Width = Y: 2400mm x 2800mm

Number of stitches per minute: up to 3500rpm

Stitch width: 1 a 6mm

Maximum sewing speed up to 21m/min

Automatic offset

Automatic offset

JUKI (Japan) head with integrated thread cut

Omron servomotor (Japan) with EtherCAT technology

Electronic loop stitch adjustment

Top line detector for hardware

Bottom line detector for hardware and software

Spool line detector

False stitch detector

Lack of fabric detector

Material support: 1 (upper fabric) + 1 (lower fabric) + 3/4/5/6 (fillers)

Rear pull system to support heavier materials

Anticipation of change of material and indication of the cutting position

Sewing machine with supported guide for joining fabrics

Detection of lack of fabric

Automatic electronic positioning of side cuts

Uniform pull with large diameter rollers

Side cut with Ø 260mm discs with pneumatic rise and fall

Electronic movement of side cuts

Electronic positioning of side cuts

Cross section with electrical positioning

Hemming system (4 sides) – show more

Side extractors kit
Front extraction kit
Cast rubber rollers
Automatic top panel stacker – show more

Omron NJ

Built-in EtherCAT and EtherNet / IP ports

Ability to perform multiple tasks

Synchronized movement core

Functions: logical sequence, motion, CNC, robotics

Connection to databases and SECS / GEM

DB connection: SQL client for Microsoft SQL server, Oracle, IBM DB2, MySQL, Firebird

IPC

System with telemaintenance

Built-in EtherNet / IP, Wifi and Bluetooth network

Software

Numerical control software (IUSYS421-Viewer)

Drawing enlargement and reduction

Point change

Editing the drawing

IUSYS421 Design program (CAD file in .dxf)

Development and creation of new designs

Studies and analyzes of different standards

Direct export to IUSYS-Viewer

Import of other design software (AutoCAD and other possible study)

Graphical drawing visualization

Programming and modification of drawings using a touch monitor

Automatic presser foot height adjustment depending on materials

Characterization of the composition of the padded sandwich

Control of the machine via a smartwatch

Two display monitors

Servo Drives, Servo Motors, Circuit Breakers, Contactors, Relays and other electrical and electronic equipment from Omron, Siemens or other major equivalent brands

Approximate weight 5000 Kg

Maximum power | Tension | Air pressure 15kw | 380V + III + T 50/60 Hz | 6 bar