IUSYS 421a … destroys the myth and proves that it is possible to combine
quality and performance
High quality
IUSYS 421a enables excellent quilting event at 100mm height, without generating pleats.
High Productivity
Ability to surpass the mark of 30 top panels/h, with two high performance JUKI heads capable of reaching 3500RPM.
Simplified production
IUSYS 421a cuts and hems to size, making it unnecessary to use an edge to position and close the top panel.
Industry 4.0
Integrated in the current industrial revolution, IUSYS 421a interacts full time with the operator, allowing him to receive information in real time, anticipate actions and increase his productive capability.
Lockstitch
IUSYS 421a sews in a fixed point (Lockstitch), giving a superior quality finish and resistance, well known to JUKI heads.
Complementary information
Adjust, adapt and configure the IUSYS M301a according to your production needs.
High quality
Quilt up to 100mm
With the market’s growing demand for ever higher mattresses, IUSYS 421a is prepared to work quilts up to 100mm in height with multiple combinations of materials, such as: stretch, latex, viscoelastic, polyester, foam, wool and cotton.
Pleats… Never again.
In order to put an end to the ill-fated pleats, IUSYS 421a is equipped with a presser foot exclusively dedicated to obtaining a final result of excellence, with quilts free from pleats and deformations.
A line is a line
On IUSYS 421a when drawing a line, the end result on the quilting is a line and not a curved line. Regarding the stretching and shrinking of materials, the IUSYS 421a uses the least possible tension and stretching, ensuring that the design designed is the quilting achieved.
High Productivity
Optimize every second of your production
IUSYS 421a is designed to enhance and optimize your production. This machine joins two activities that used to be done separately, cutting and hemming, thus removing the need for an extra operator, while allowing the top panels to be easily positioned on the mattress and closed more quickly.
Exceed mark of 30 top panels/h
Always favoring an increase in production capability, IUSYS 421a reaches and sometimes exceeds the mark of 30 top panels/h. The entire process is designed to minimize equipment downtime, collecting and anticipating data for the operator, and also using two JUKI heads capable of reaching 3500RPM.
Industry 4.0
Extract maximum profitability from all your operators
IUSYS 421a with its ergonomics privileges the ability to keep the operator motivated, by providing information in real time that allows him to anticipate tasks and perform them while the machine is running, enabling continuous work. The anticipation of routine activities makes them less stressful and fatiguing, providing the operator with greater comfort and safety for efficient performance.
Don’t depend on an experienced operator
IUSYS 421a is designed to operate only under two commands, “Yes/No”. Allowing less experienced operators to achieve the same productivity as a more experienced operator.
A safe investment
The IUSYS 421a is equipped with Omron, JUKI, Siemens, Igus and Weidmüller, brands that have long secured their place on the market and that today guarantee replacement parts that can be found on the market for 20 years or more, thus guaranteeing an investment that endures over time.
Lockstitch
Quilt with high quality and resistant seams
IUSYS 421a sews in a fixed point (Lockstitch), ensuring greater quality and resistance, which combined with two high performance JUKI heads, gives your quilting a superior quality finish.
Simplified Production
Border… For what?
IUSYS 421a opens a new window to the creation of fully differentiated and distinct quilts. The outer edge for the purpose of positioning and closing the mattress is now unnecessary, as the dimensioning and positioning are ensured in the cut and hemming performed.
Are you interested in knowing more about our equipment?
Fill the form bellow to request a quote, we will get in touch soon.
Complementary information
IUSYS 421a is a compact machine even when compared to vertical quilting machines.
IUSYS 421a is a compact machine even when compared to vertical quilting machines.
IUSYS 421a is a compact machine even when compared to vertical quilting machines.
Useful work area | Length = X | Width = Y: 2400mm x 2800mm
Number of stitches per minute to 3500rpm
Stitch width 1 a 6mm
Maximum sewing speed up to 21m/min
Automatic offset
JUKI (Japan) head with integrated thread cut
Omron servomotor (Japan) with EtherCAT technology
Electronic loop stitch adjustment
Top line detector for hardware
Bottom line detector for hardware and software
Spool line detector
False stitch detector
Lack of fabric detector
Material support: 1 (upper fabric) + 1 (lower fabric) + 3/4/5/6 (fillers)
Rear pull system to support heavier materials
Anticipation of change of material and indication of the cutting position
Sewing machine with supported guide for joining fabrics
Detection of lack of fabric
Automatic electronic positioning of side cuts
Uniform pull with large diameter rollers
Side cut with Ø 260mm discs with pneumatic rise and fall
Electronic movement of side cuts
Electronic positioning of side cuts
Cross section with electrical positioning
Hemming system (4 sides) – see more
Front extraction kit
Side extractors kit
Cast rubber rollers
Automatic Top Stacker – see more
Controller
Omron NJ
Built-in EtherCAT and EtherNet / IP ports
Ability to perform multiple tasks
Synchronized movement core
Functions: logical sequence, motion, CNC, robotics
Connection to databases and SECS / GEM
DB connection: SQL client for Microsoft SQL server, Oracle, IBM DB2, MySQL, Firebird
IPC
System with telemaintenance
Built-in EtherNet / IP, Wifi and Bluetooth network
Software
Numerical control software (IUSYS421-Viewer)
Drawing enlargement and reduction
Point change
Editing the drawing
IUSYS421a Design program (CAD file in .dxf)
Development and creation of new designs
Studies and analyzes of different standards
Direct export to IUSYS-Viewer
Import of other design software (AutoCAD and other possible study)
Graphical drawing visualization
Programming and modification of drawings using a touch monitor
Automatic presser foot height adjustment depending on materials
Characterization of the composition of the quilting sandwich
Control of the machine via a smartwatch
Two display monitors
Servo Drives, Servo Motors, Circuit Breakers, Contactors, Relays and other electrical and electronic equipment from Omron, Siemens or other major equivalent brands
Approximate weight 5000 Kg
Maximum power | Tension | Air pressure 15kw | 380V + III + T 50/60 Hz | 6 bar
