IUSYS S4s-A … cuts and hems with the certainty of an increase
effective productivity
High quality
IUSYS S4s-A provides excellent padding even at a height of 100mm, without creating creases.
High Productivity
Equipped with three high-performance JUKI heads, the IUSYS S4s-A is capable of sewing at 16m/min, reaching the 3 tops/min mark.
Simplified production
IUSYS S4s-A has the ability to cut and patch at the same time, enabling the entire production to be simplified by replacing two processes with one.
Industry 4.0
IUSYS S4s-A interacts full-time with the operator, allowing them to receive information in real time, anticipate actions and increase their production capacity.
Chainstitch
IUSYS S4s-A chainstitch seam, with a support for large cones, thus increasing continuous production time.
Complementary information
Ability to adjust and configure the IUSYS S4s-A according to your production needs.
High quality
Work connected with your Multi-needle
IUSYS S4s-A is designed dimensionally and structurally to be replaced directly by your cutting system, giving you a more complete equipment, with cutting and patching, without the need for additional space.
Quilting up to 100mm
With the market’s growing demand for higher and higher mattresses, IUSYS S4s-A is prepared to work up to 100mm high with multiple combinations of materials, such as stretch, latex, viscoelastic, polyester, foam, wool and cotton.
Hems with aligned and precise seams
IUSYS S4s-A is hemmed laterally and transversely, with only 20mm of excess material on the sides, giving perfectly aligned and precise seams to its padding.
High Productivity
Exceed mark of 30 top panels/h
IUSYS S4s-A spreads laterally and transversely, reaching and at often exceeding 30 tops/h, giving perfectly aligned and precise seams to its padding.
Optimize every second of your production
IUSYS S4s-A, when combined with the IUSYS M301a, enhances and optimizes your production by combining two activities that used to be done separately, cutting and patching, thus removing the need for an extra operator and ensuring that the worktop is automatically ready in one go.
Get 20% on the closing of each mattress
The differences between a cut top and a cut and patched top are clear to see. IUSYS S4s-A cuts and sews at the same time, allowing for a 20% efficiency gain by making it easier to position and close each mattress.
Simplified production
Gain 40mm of quilting with each top panel
There is zero waste between padded tops, because with the IUSYS S4s-A the end of one top is the beginning of the other, thus removing the need for a 20mm surplus on either side of the top for the operator to be able to adjust and close the mattress.
Border… For what?
IUSYS S4s-A opens a new window to the creation of totally different and distinctive quilts. The outer edge for the purpose of positioning and closing the mattress is now unnecessary, as when cutting and patching the sizing and positioning of the top is ensured.
Industry 4.0
A safe investment
The IUSYS S4s-A is equipped with Omron, JUKI, Siemens, Igus and Weidmüller, brands that long ago secured their place in the market and which today guarantee spare parts that can be found on the market for 20 years or more, thus guaranteeing an investment that lasts over time.
Don’t depend on an experienced operator for hemming
Hemming a quilt is a task usually carried out by an experienced operator, but not with the IUSYS S4s-A. This machine cuts and quilts at the same time, with the exact dimensions of the top, eliminating the need for manual quilting and allowing you to take advantage of your multi-needle operator.
Chainstitch
Ensure high-speed production
IUSYS S4s-Chainstitch sewing, eliminating the need for permanent lower thread changes and increasing productivity.
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Complementary information
IUSYS S4s-A enables linking from multi-needles, external feeders or other equipment suitable for linear production processes
IUSYS S4s-A enables linking from multi-needles, external feeders or other equipment suitable for linear production processes
IUSYS S4s-A enables linking from multi-needles, external feeders or other equipment suitable for linear production processes
Useful working area | Length = X | Width = Y: 2400mm x 2400mm
Number of stitches per minute: up to 2500rpm
Stitch Width 1 to 6mm
Maximum sewing speed up to 15m/m – 2-3 top panels per minute (reference value for 200cm x 200cm top panels)
General
3 Juki heads (Japan) chain stitch for 4 rows of sewing and 6 positions with a spacing between them of 6.35mm
Presser foot with synchronized needle movement and up to 20 mm height of the base
Automatic needle on top positioning
Side Seams
2 side sewing heads
2 260mm cutting discs (side heads)
2 Pneumatic disc lifting systems
Fine tuning system for adjustment between cutting and sewing
Cross seam
1 cross sewing head
End sewing automatic thread cutting system
1 130mm cutting disc
Polychrome touch screen
Speed control
Stitch length and speed adjustment
Cutting measurement by encoder or photocell
Automatic / Semi-Automatic / Manual Selection
Allows you to work a quilt up to 100mm in height
Electronic side disk adjustment systems
Multi-needle machine connection system
Roll unwinding system up to 1m of Diam
Encoder counting system 150mm to 9999mm
Roll counting system up to 99m
Bag waste extraction system
Automatic top stacker – see more
Approximate weight 5000 Kg
Maximum power 4.5kW
Voltage 380V + III + T 50/60 Hz
Air pressure 6 bar
